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Q. How should a company start and manage a LEAN Six Sigma Initiative?

A small but committed force of the right people given the proper authority can do wonders to get things started.  Companies which are successful implement a system that builds upon the lessons learned and successes of others.

Companies that have successfully implemented LEAN Six Sigma share the following three basic characteristics: committed leadership, use of top talent and supporting infrastructure.  This supporting infrastructure involves:

  • A formal project selection process
  • A formal project review process
  • Dedicated resources
  • Financial system integration
  • A formal project review process
  • A LEAN Six Sigma project review steering committee
  • Completion of a pilot assessment through one or more projects
  • Regularly scheduled, on-site and off-site coaching and training sessions of each project’s Champion, team members and process owner
  • A continuous improvement of the LEAN Six Sigma process by incorporating any lessons learned from each completed or even incomplete project

A successful LEAN Six Sigma initiative must be promoted by senior management.  People need to be motivated either to implement the LEAN Six Sigma process, achieve target results and get promoted – carrot or get terminated – stick per GE’s successful approach.

The creation of a visible crisis – a burning platform/structure – is a powerful approach to effectively communicate the need to institutionalize immediately systematic improvements to the enterprise. This urgent need for systemic change must be presented so it is not only easy to understand, but readily internalized and people see that when there is an alignment of LEAN Six Sigma work with business needs and/or operational metrics, both existence and bottom-line excellence can be achieved.

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